Sibelco Cat D8 Dozer

Remote-Controlled Cat D8 Deployed in Sibelco’s Underground Mine on Stjernøya

Sibelco’s underground mining operations on Stjernøya island in Northern Norway are now safer, more productive, and more sustainable thanks to a remote-controlled Cat D8 dozer delivered by Steer.

Team members in high-vis clothing standing near heavy equipment in a large underground storage or operations area.
A CAT D8 bulldozer parked inside a wide underground tunnel, ready for operation.

Located deep within the Altafjord region, the Sibelco mine on Stjernøya sits on one of the world’s largest deposits of nepheline syenite – a rare industrial mineral used in high-quality glass, ceramics, and paints. Mining has been ongoing here since the 1960s, both as open-pit and underground operations. With reserves estimated to last for more than 60 years, Sibelco continues to invest in innovative mining solutions.

As part of their technology-driven transformation, Sibelco has recently introduced a remote-controlled Caterpillar D8 Next Gen dozer, equipped with Steer Remote – a cutting-edge control system enabling safe operation from a nearby control room, far from hazardous tunnel areas.

“This enables us to increase productivity and safety in the mine, while reducing our environmental footprint. It’s an energy-efficient way to handle surplus material,” says Håvard Dyrkolbotn, Mine Manager at Sibelco.

Automation for Hazard Zones

The dozer operates in a complex tunnel system, pushing waste rock into a vertical shaft several hundred meters deep. Due to the risk of falling rocks near the shaft area, it is unsafe to perform this task with an onboard operator. Steer Remote solves this by allowing full control from a remote operator chair, with live video streaming from cameras mounted on the machine.

With intuitive user interfaces and minimal training requirements, Steer Remote empowers existing dozer operators to transition easily into safe, remote workflows. The result: enhanced operator safety, reduced downtime, and a leaner, greener mining operation.

Seamless Integration with Existing Equipment

One of Steer’s major advantages is its ability to retrofit existing heavy equipment – even across mixed fleets. The Steer Remote system is machine-agnostic and supports dozers from leading manufacturers including Caterpillar, Komatsu, Liebherr, Deere, Case, Hitachi, XCMG, Zoomlion, Doosan and Shantui.

This flexibility enables operators to modernize their fleets without the need for costly machine replacements or vendor lock-in, making it a scalable and future-proof investment for mining and construction companies.

Solving Underground WiFi and Roaming Challenges

Implementing wireless communication in an underground mine is no small feat. Roaming between access points and maintaining stable video/control signal links proved to be significant challenges in the tunnel environment. Through a collaborative effort between Steer, Specto Remote, and Sibelco, a robust industrial WiFi infrastructure has been established – delivering seamless connectivity and ultra-low latency video transmission from deep inside the mountain.

This joint engineering effort ensures consistent control performance and sets the stage for future digital mine expansions and remote automation use cases.

Scalable Solutions for Smart Mining

With experience from complex projects such as the Hjerkinn live-fire training ground cleanup, Steer has developed and delivered remote-controlled and autonomous machine solutions purpose-built for challenging environments, including quarries, tunneling, and mine sites. The technology supports remote operations, digital infrastructure, and safety-critical applications, contributing to the global shift toward smart, connected mining.

Key Facts and Stats

SAFETY FEATURES

TECHNICAL STATS

Video latency: <100ms

Control latency: <10ms

Video quality: up to 4K

Wireless technology: WiFi, 4G, 5G, Starlink with secure link

Bandwidth required: 20 mb/s

Ping and WiFi health monitoring

Live machine health monitoring

Steer infrastructure installed on site: Wireless access point for machine communication

Integration done on machines via custom cable harness, MCU/ECU, hydraulic units, CAN-bus

Internal integrity check of system and individual components performed every 100 msec

Fits: Caterpillar D6, D7, D8, D9, D10 and D11 and more

SAFETY FEATURES

PERSONNELL & SAFETY STATS

Certification and compliance:

CE certified

European Machine Directive

EN ISO 12100

EN ISO 13766-1/2

ISO 13849

Remote controlled Accidents/Incidents: 0

Supervisors / Managers needed: 0

Onboarding period for new operators: 1-2 days

Remote Support: Done from Steer in Oslo

SAFETY FEATURES

FINANCIAL STATS

Insurance fees per machine: Unchanged

Financing of machines: Standard leasing agreements

Warranty on STEER components: 12 months

Expected lifetime of Steer Remote system: 5-8 years.

Installation time: approximately 2-3 weeks in total

No irreversible modifications